J11 Battery charging system problem
Posted: Wed Sep 23, 2015 2:24 pm
Nissan Qashqai J11 uses intelligent battery charging system - IPDM (Intelligent Power Distribution Module), which if car battery is fully charged, should keep it ready at full charge with trickle charge current which equals to voltage on battery terminals around 13,2V. Vice versa, if the battery charge status drops down, IPDM increases charging current, which will result in higher battery voltage at maximum 14.5V in order to avoid damaging battery cells.
The table below shows what voltage (on open terminals) equals to electrolyte density (applicable for Pb and EFB lead acid batteries) and charge capacity:
Idle [V]..............Electrolyte [g/cm3]........Charge
12,6.........................1,26 - 1,28.................100%
12,40 - 12,54..........1,24 - 1,25...................75%
12,24 - 12,40..........1,21 - 1,24...................50%
11,88 - 12,18..........1,13 - 1,18...................25%
11,88 - less.............1,12...............................0%
I made a video during my 11.5 hours lasting journey, IPDM kept charging the battery insufficiently, holding the charge at about 50% of its capacity i.e. 12.37V at above 2000 rpm. Now the car has been parked for several days left untouched and the battery voltage is down to 12.20V which is less than 30% of its capacity. When the battery is not charged enough, the cells start to sulphate, which cause irreversible damage to the battery - decreasing its capacity, shorted cells, etc. If I would start the car now, it will charge the battery with high current and the voltage on battery poles will be 14.47V. Few minutes later, charging current will decrease and the battery voltage get steady at 12,37V again. I don't know whether this was intention when Nissan designed the car, but it definitely is not OK.
I have already had one battery replaced under warranty after 8 months of use (FIAMM) but I guess this will not last longer either. Has Nissan realized this? I don't think so....
PS
Important to mention that the voltmeter I have connected to the power socket has been calibrated with METEX-3850 with tolerance +/- 10mV. Idle current that flows through the voltmeter is 3mA only so I keep it connected at all times in order to screen the charging system and the battery charge status.
The table below shows what voltage (on open terminals) equals to electrolyte density (applicable for Pb and EFB lead acid batteries) and charge capacity:
Idle [V]..............Electrolyte [g/cm3]........Charge
12,6.........................1,26 - 1,28.................100%
12,40 - 12,54..........1,24 - 1,25...................75%
12,24 - 12,40..........1,21 - 1,24...................50%
11,88 - 12,18..........1,13 - 1,18...................25%
11,88 - less.............1,12...............................0%
I made a video during my 11.5 hours lasting journey, IPDM kept charging the battery insufficiently, holding the charge at about 50% of its capacity i.e. 12.37V at above 2000 rpm. Now the car has been parked for several days left untouched and the battery voltage is down to 12.20V which is less than 30% of its capacity. When the battery is not charged enough, the cells start to sulphate, which cause irreversible damage to the battery - decreasing its capacity, shorted cells, etc. If I would start the car now, it will charge the battery with high current and the voltage on battery poles will be 14.47V. Few minutes later, charging current will decrease and the battery voltage get steady at 12,37V again. I don't know whether this was intention when Nissan designed the car, but it definitely is not OK.
I have already had one battery replaced under warranty after 8 months of use (FIAMM) but I guess this will not last longer either. Has Nissan realized this? I don't think so....
PS
Important to mention that the voltmeter I have connected to the power socket has been calibrated with METEX-3850 with tolerance +/- 10mV. Idle current that flows through the voltmeter is 3mA only so I keep it connected at all times in order to screen the charging system and the battery charge status.